When it comes to industrial flooring, selecting the right solution is critical for durability, safety, and efficiency. From warehouses and factories to commercial kitchens and pharmaceutical facilities, flooring must withstand heavy foot traffic, machinery, chemical exposure, and fluctuating temperatures. Two of the most popular choices for industrial environments are Epoxy and Methyl Methacrylate (MMA) flooring, each offering distinct benefits. In this article, we’ll compare epoxy vs. MMA flooring to help you make an informed decision.
What is epoxy flooring?
Epoxy flooring is a type of resin-based flooring created by mixing epoxy resin and a hardener. When applied, this combination forms a hard, protective surface that bonds to concrete. It is known for its smooth finish but also for its strength and chemical resistance, making it suitable for a variety of industrial settings.
Advantages of epoxy flooring
High durability and load resistance – Epoxy flooring is designed to withstand heavy traffic, machinery, and equipment. It is commonly used in warehouses and manufacturing plants where forklifts and pallet jacks are in frequent operation.
Chemical and stain resistance – Epoxy flooring resists most chemicals, including oils, acids, and solvents. This makes it an excellent choice for automotive workshops, laboratories, and chemical plants.
Aesthetic Appeal and Customisation – Available in a wide range of colours and finishes, including gloss, matte, and decorative flakes. It can also incorporate safety markings and branding.
Seamless, Easy-to-Clean Surface – Epoxy creates a smooth, non-porous surface that is resistant to dust, dirt, and bacteria buildup. It is easy to clean with minimal maintenance.
Disadvantages of epoxy flooring
Long curing time and downtime – One of the biggest drawbacks of epoxy flooring is the extended curing period. It can take 5-7 days to fully cure, causing significant downtime in industrial environments.
Temperature sensitivity and brittleness – Epoxy does not perform well in extreme temperature changes. It can become brittle in cold environments and soften under high heat. This makes it unsuitable for freezer storage areas or high-temperature industrial processes.
Limited flexibility and prone to cracks – Once cured, epoxy is rigid and lacks flexibility. Over time, it can crack or chip under heavy impact, leading to costly repairs and potential safety hazards.
Strong odour and VOC emissions – During installation, epoxy releases volatile organic compounds (VOCs), which can be unpleasant and require proper ventilation. This can cause additional health and safety concerns in enclosed environments.
What is MMA Flooring?
Methyl Methacrylate (MMA) flooring is an advanced industrial flooring system known for its rapid curing time, flexibility, and superior resistance to temperature extremes. Unlike epoxy, MMA flooring chemically fuses to the substrate, creating a strong, seamless bond that enhances durability and longevity. MMA flooring is ideal for food processing plants, pharmaceutical facilities, hospitals, warehouses, and commercial kitchens, where hygiene and quick turnaround times are crucial.
Advantages of MMA Flooring
Ultra-fast curing (1-2 Hours) – MMA flooring sets and cures in just 1-2 hours, allowing industrial operations to resume the same day. This makes it perfect for industries that cannot afford extended downtime such as kitchens and manufacturing plants.
Temperature resistance from -30°C to 70°C – Unlike epoxy, MMA flooring remains stable in extreme cold environments. It is the preferred choice for freezers and cold storage units.
Superior flexibility and crack resistance – MMA flooring has an elastic nature, allowing it to expand and contract with temperature changes. It absorbs impact and resists cracking, making it more durable in high-traffic areas.
Hygienic and seamless finish – MMA flooring is completely non-porous, preventing bacteria and contaminants from seeping into the surface. This makes it ideal for hospitals, food manufacturing, and pharmaceutical environments where strict hygiene is required.
Slip-resistant and safe – Customisable with anti-slip additives to enhance traction and reduce the risk of slips and falls.
Cost-effective long-term solution – While MMA flooring may have a slightly higher initial cost than epoxy, its faster installation, longer lifespan, and minimal maintenance costs make it a more cost-effective choice in the long run.
Disadvantages of MMA Flooring
Higher upfront cost – MMA flooring generally costs more per square meter compared to epoxy. However, its long-term durability and reduced downtime often offset this initial expense.
Strong odour during installation – MMA flooring emits a strong odour during application, requiring proper ventilation. However, the fumes dissipate quickly due to its fast-curing time i.e. 1-2 hours.
Requires specialised installation – MMA flooring must be installed by trained professionals with experience handling its unique properties. At Robex, we specialise in expert MMA flooring installation to ensure the best results.
Which industrial flooring solution is right for you?
While epoxy flooring is a common choice, its long curing time, temperature sensitivity, and risk of cracking can cause operational disruptions. MMA flooring, on the other hand, provides superior performance with rapid installation, high flexibility, and enhanced durability. At Robex, we specialise in high-quality MMA flooring solutions, helping industrial facilities achieve long-lasting, durable, and safe surfaces. Contact us for more information today.
