Polyurethane flooring is a seamless, durable, and highly flexible flooring solution commonly used in industrial, commercial, and residential settings. It is created by applying a thin film of polyurethane coating over a concrete substrate, forming a protective layer that is resistant to chemicals, abrasions, and moisture. Known for its flexibility and high impact resistance, polyurethane flooring is ideal for environments that experience heavy traffic, making it a preferred choice for warehouses, hospitals, workshops and factories.
Key factors affecting the durability of polyurethane flooring
Quality of installation
Proper installation is crucial to ensuring the longevity of polyurethane flooring. A poorly applied coating can lead to peeling, bubbling, and premature wear. Factors like surface preparation, moisture levels, and curing times play a significant role in the success of the installation process. At Robex, we bring decades of expertise in polyurethane flooring installation, working with some of the world’s leading global brands to deliver high-performance flooring solutions. Our skilled professionals ensure that every project meets the highest standards, minimising the risk of installation-related failures and maximising durability.
Substrate condition
The underlying surface must be clean, dry, and free of cracks or contaminants before applying polyurethane coatings. An unstable or damaged substrate can lead to adhesion problems, resulting in premature flooring failure. Proper preparation, such as repairing cracks and applying a primer, can enhance adhesion and longevity. At Robex, we thoroughly inspect and assess the substrate condition before installation, ensuring that all necessary repairs and preparations are completed to provide a stable foundation for long-lasting polyurethane flooring.
Exposure to chemicals and moisture
Polyurethane flooring is highly resistant to many chemicals, but prolonged exposure to harsh substances like acids, solvents, or strong alkalis can degrade the coating over time. Moisture intrusion, whether from underneath the floor or spills on the surface, can also cause damage. Implementing protective measures like proper drainage and selecting a chemical-resistant polyurethane formulation can extend its lifespan.
Traffic and load-bearing
Heavy foot traffic, machinery, and vehicular loads can impact the longevity of polyurethane flooring. High-traffic areas may experience faster wear and tear. Choosing a polyurethane system with high compressive strength and impact resistance can ensure durability in demanding environments.
Temperature and environmental conditions
Extreme temperatures, UV exposure, and humidity fluctuations can affect polyurethane flooring. While it is generally resistant to temperature variations, excessive heat or cold can cause expansion and contraction, leading to surface cracks or delamination. For areas exposed to direct sunlight, a UV-stable topcoat can help prevent discolouration and degradation. Robex’s RX Toughseal is a UV-stable product, making it an excellent choice for environments with high sun exposure, ensuring long-term protection and aesthetic appeal.
Maintenance and cleaning practices
Regular cleaning and maintenance significantly impact the lifespan of polyurethane flooring. Dirt, grit, and chemical residues can wear down the surface over time. Using recommended cleaning agents, avoiding abrasive materials, and implementing routine maintenance schedules can help keep the flooring in optimal condition.
Thickness and type of coating
The thickness of the polyurethane coating influences its durability. A thicker application generally provides better resistance to wear and tear. However different polyurethane formulations, such as solvent-based or water-based coatings, offer varying levels of durability and chemical resistance. Choosing the right type based on your specific environment is key to longevity.
Re-Coating and repairs
Periodic re-coating can help extend the life of polyurethane flooring by adding a fresh protective layer. Addressing minor damages early, such as chips or scratches, prevents them from expanding into more significant issues. Scheduled inspections and prompt repairs will contribute to long-term performance.
Polyurethane flooring solutions from Robex
RX Toughseal
RX Toughseal is a polyurethane protective floor coating that provides maximum strength and a long-lasting high gloss finish for heavy traffic areas. It is ideal for any surface that requires tremendous flexibility, abrasion resistance and durability. The coating is ideal for concrete surfaces because of its resistance against a wide range of aggressive exposure. RX Toughseal also extends the service life of the surface because of its resistance to a wide range of contaminants. Cleaning of RX Toughseal surfaces is also made easier because of the impervious finish.
Features and Benefits
- Suitable for warehouses, factories, workshops, chemical plants, plant rooms and battery charging areas.
- Impervious to a wide range of contaminants.
- Superior floor finish promotes a cleaner, safer, and more attractive working surface.
- Easy to clean and maintain.
- Rolling load assistance – forklifts and steel-wheeled trollies present no problem to a floor reinforced with RX Toughseal.
- Impact-resistant and durable.
- Ensures the floor can withstand harsh industrial environments.
- Effective for both concrete and wooden floors, making it a flexible solution for various applications.
- Available in DIY.
- UV stable.
RX Floorguard (P1000 and P2000)
Robex Floorguard is a heavy to medium-duty, flow-applied, smooth flooring system based upon polyurethane technology. It provides excellent resistance to impact, chemical attack and wear and tear. Robex Floorguard P1000/2000 is volatile-free, both during and after application, so work can be carried on in adjacent areas without fear of contamination. Unlike concrete surfaces that dust when worn, this product creates an impervious, hard-wearing finish that lasts and lasts.
Features and Benefits
- The appearance is a seamless, smooth, high gloss finish with a uniform colour.
- P1000 is designed for applications of 1mm
- P2000 is designed for applications of 2mm
- It’s ideally suited to areas subject to heavy-duty use: chemical processing, engineering process areas and production areas.
- Flexibility provides excellent impact resistance and resistance to cracks and splits
- Seamless and easy to clean
- Solvent-free – minimal VOCs and environmentally friendly.
- Tremendous chemical resistance
Investing in high-quality polyurethane flooring is just the first step. By considering factors like proper installation, environmental conditions, and regular maintenance, you can significantly extend the lifespan of your flooring, ensuring long-term durability and performance. Whether in an industrial setting or a commercial space, taking proactive steps will help you get the most out of your polyurethane flooring investment. Need expert advice on polyurethane flooring solutions? Contact Robex for tailored recommendations and professional installation services.
