Concrete floors are common in many industrial environments due to their strength and durability, despite being incredibly robust, they are not without their issues. In industrial settings, problems with concrete flooring can become particularly pronounced and hazardous. In the below article, we identify common problems such as dusting, chemical attacks and impact damage, and explain how RX Toughseal addresses these challenges.
Common problems with concrete floors
Dusting
Concrete is naturally porous, which means it can generate dust over time as tiny particles break away from the surface. This dusting can contaminate products and equipment, posing a health risk to workers. In industrial areas, dust can interfere with machinery, reduce air quality, and create slip hazards, leading to potential accidents and health issues.
Chemical Attacks
Industrial floors are often exposed to a variety of chemicals, including acids, alkalis, and solvents. Concrete’s porous nature allows these chemicals to penetrate the surface, leading to corrosion and degradation. Chemical damage can weaken the structural integrity of the floor, cause unsightly stains, and create unsafe working conditions. In severe cases, it can result in costly repairs and downtime.
Impact Damage
Heavy machinery, tools, and constant foot and vehicle traffic can lead to impact damage on concrete floors. This results in cracks, chips, and surface wear, which can rapidly deteriorate the floor’s condition. Impact damage not only affects the aesthetic appeal of the floor but also its functionality. Cracks and chips can harbour bacteria and contaminants, contributing to an unsafe working environment and further damage over time.
What is RX Toughseal?
RX Toughseal is a polyurethane protective floor coating that provides maximum strength and a long-lasting high gloss finish for heavy traffic areas. It is ideal for any surface that requires tremendous flexibility, abrasion resistance and extreme durability. The coating is ideal for concrete surfaces because of its resistance against a wide range of aggressive exposure.
Features and Benefits of RX Toughseal
- Suitable for warehouses, factories, workshops, chemical plants, plant rooms and battery charging areas.
- Impervious to a wide range of contaminants
- Easy to clean and maintain
- Rolling load assistance – forklifts and steel-wheeled trollies present no problem to a floor reinforced with RX Toughseal
- Impact-resistant and durable
How RX Toughseal solves these problems
Dusting Prevention
RX Toughseal is a twin-pack polyurethane coating that penetrates deep into the concrete, binding the particles together and creating a smooth, dust-free surface. This reduces the risk of contamination and improves air quality, ensuring a safer and cleaner working environment.
Chemical Resistance
This industrial flooring solution offers excellent resistance to a wide range of chemicals, including acids, alkalis, and solvents. The coating forms a protective barrier that prevents chemicals from penetrating the concrete surface. By protecting against chemical attacks, RX Toughseal extends the lifespan of the floor, maintains its structural integrity, and keeps the surface looking clean and professional.
Impact Resistance
The polyurethane composition of RX Toughseal adds flexibility and strength to the concrete floor. It absorbs the impact from heavy machinery and traffic, reducing the likelihood of cracks and chips. Enhanced impact resistance ensures that the floor remains in good condition for longer, reducing maintenance costs and minimising the risk of accidents caused by uneven or damaged surfaces.
Why do these solutions matter in industrial environments?
By addressing issues like dusting, chemical attacks, and impact damage, RX Toughseal contributes to a safer working environment. A smooth, clean, and durable floor reduces the risk of accidents and injuries. When it comes to durability, the product can significantly extend the lifespan of concrete floors by protecting against common forms of damage. This means fewer repairs, less downtime, and more efficient operations.
Investing in RX Toughseal can lead to substantial cost savings over time. By preventing damage and reducing maintenance needs, businesses can avoid costly repairs and replacements. Although this is an industrial floor coating, it also offers an aesthetic appeal. A well-maintained floor creates a positive impression on clients and employees alike. RX Toughseal ensures that industrial floors remain attractive and professional-looking, reflecting the high standards of the business.
Download RX Toughseal Brochure
If you would like more information about our products or would like to request a site quote, please email info@robex.co.za.